Be Student Project
Insight Stack is a lightweight industrial monitoring and intelligent analysis platform that integrates an MCP gateway, an anomaly detection backend, a MySQL database, and an OPC UA simulator. It provides data query and anomaly interpretation functions through a local LLM.
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What is the MCP server?
The MCP server is the core component of the industrial intelligent system. It acts like an intelligent translator, converting operators' natural language questions (such as 'Why is the temperature of Machine 3 too high?') into database queries and AI analysis tasks, and then generating easy-to-understand answers. It has a built-in local AI model to ensure data security and response speed.How to use the MCP server?
Operators can directly ask questions through the WebIQ HMI interface without learning complex query languages. The system automatically understands the question intent, searches for relevant data in the database, uses the AI model for analysis, and returns a complete answer containing data, analysis, and suggestions within a few seconds.Applicable scenarios
It is suitable for industrial environments such as manufacturing plants, energy facilities, and water treatment plants, helping operators: • Quickly diagnose the causes of device anomalies • Query historical operation data trends • Obtain preventive maintenance suggestions • Understand complex alarm information • Learn the best practices of device operationMain features
Query the database using natural language
Automatically convert ordinary questions into SQL queries to obtain real-time and historical data from the MySQL database without operators having to understand programming or database languages.
Local AI intelligent analysis
It has a built-in Llama.cpp AI model, which runs locally to ensure data privacy and security. It can analyze abnormal patterns, explain root causes, and provide operation suggestions.
Intelligent tool call system
Automatically select appropriate tools according to the question type: data query tools to obtain numerical values, analysis tools to calculate trends, and interpretation tools to generate natural language answers.
GPU acceleration support
Automatically detect and utilize NVIDIA GPUs to accelerate AI inference, significantly improving the response speed. At the same time, it retains the CPU-only backup mode to ensure compatibility.
Standardized protocol interface
Adopt the Model Context Protocol (MCP) standard to seamlessly integrate with front-end systems such as WebIQ HMI, supporting standardized tool discovery and invocation.
Ready for the production environment
Containerized deployment, health check, log monitoring, seamless docking with existing industrial systems (OPC UA, MySQL), and support for 7x24-hour operation.
Advantages
Data is completely processed locally, meeting industrial data security requirements without the risk of cloud transmission.
Fast response speed, low latency in local AI model inference, suitable for real-time decision support.
Lower the skill threshold for operators, replacing complex query interfaces with natural language.
Seamless integration with existing industrial systems, protecting existing IT investments.
Support offline operation, and core functions are still available when the network is interrupted.
Highly scalable, allowing the addition of new data sources and analysis tools.
Limitations
The capabilities of the local AI model are limited to pre-trained knowledge and require fine-tuning with domain data.
GPU acceleration requires specific hardware support, increasing deployment costs.
Complex multi-step reasoning tasks may not be as accurate as cloud-based large models.
Initial configuration requires the assistance of IT personnel, including database connection and model deployment.
Chinese support depends on the model training data, and professional terms may require additional optimization.
How to use
Ask questions through the HMI interface
In the chat interface of WebIQ HMI, input your questions in natural language. For example: 'Show the production statistics of Production Line 1 today' or 'Analyze the reasons for the decrease in the efficiency of the cooling tower.'
System automatic processing
The MCP server will: 1) Understand the question intent 2) Call appropriate tools to query data 3) Use the AI model to analyze the results 4) Generate a structured answer. The entire process is fully automated.
View intelligent answers
Obtain a complete answer containing: data tables, trend charts, root cause analysis, and operation suggestions within a few seconds. You can continue to ask follow-up questions or request more detailed information.
Verification and action
Based on the AI suggestions, view relevant real-time data on the HMI for verification, and then perform corresponding operations. The system will record all Q&A for subsequent analysis and improvement.
Usage examples
Anomaly diagnosis case
The operator found abnormal fluctuations in the pressure sensor readings and quickly diagnosed the root cause through the MCP server.
Efficiency optimization consultation
The production supervisor hopes to reduce energy consumption and consults the AI for optimization suggestions.
Shift handover information query
The operator of the new shift quickly understands the equipment operation status and pending matters.
Frequently Asked Questions
Does the MCP server require an Internet connection?
How is the accuracy of the answers guaranteed?
Does it support Chinese questions?
What is the response speed?
What types of data can it handle?
How to add new analysis capabilities?
Related resources
MCP server technical documentation
Detailed technical configuration, API interfaces, and development guides
Model Context Protocol standard
Official specifications and standard documents of the MCP protocol
WebIQ HMI integration guide
How to configure and use the MCP intelligent assistant in WebIQ HMI
Troubleshooting manual
Solutions to common problems and technical support information
GPU acceleration configuration guide
How to configure NVIDIA GPU support to improve AI inference speed

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